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Amidst uncertainty, experts at U-M’s EV Center Symposium say continued innovation is key

Wider acceptance of EVs may have stalled, but addressing concerns like range and charging will provide the flexibility needed to compete with combustion engines.

Experts

Heath Hofmann

Portrait of Heath Hofmann.

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Professor of Electrical Engineering and Computer Science

Professor of Marine Engineering

Yiyang Li

Yiyang Li portrait

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Assistant Professor of Materials Science and Engineering

Alan Taub

Alan Taub stands wearing a black suit. He's smiling.

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Director of the Electric Vehicle Center

Stalled sales and political uncertainties have clouded the present for electric vehicle (EV) adoption, but a two-day gathering at the University of Michigan’s Electric Vehicle Center showed the challenges are solvable with ambitious research and perseverance.

Nearly 300 representatives from the auto industry, academia and government gathered April 1 and 2 at U-M to discuss the state of EVs. The group approached the subject from a variety of angles, but consensus wasn’t hard to come by—the period of unbridled enthusiasm and bold predictions for battery-powered vehicles has come to an end. However, the pain points that emerged as more EVs took to the roads provide researchers with guidance about which problems to prioritize.

“As of last week, battery electric vehicles account for 9.6% of U.S. retail vehicle sales,” said Brent Gruber, executive director of EV practice at JD Power. “We still expect EVs to constitute about one in four vehicle purchases in the year 2030. And that takes into account a lot of the speculation we’ve heard—the possible reduction of the Inflation Reduction Act tax credits, as well as reductions from the National Electric Vehicle Infrastructure Formula Program.

“So it’s really critical to the industry to be talking about these things and addressing these issues now while we’re at about 10 percent rather than when we’re at 25-plus-percent.”

Much of the work needed to get to those 2030 goals lies in continued research and development to make EVs more attractive to consumers, such as faster charging and increased range. Symposium experts also spoke of the need for better public education and workforce development.

Launched two years ago, the EV Center is home to research projects designed to tackle some of the biggest issues limiting EV adoption. Several of those were part of an initial $23 million slate of efforts started last year. Two of those were highlighted on Wednesday: 

  • High power EV motors utilizing ripple reduction technology. When a lithium ion battery’s inverter converts DC power into AC power for the electric motor, it can create fluctuations or ripples in the AC output that affect efficiency and torque ripple. To increase the power density of these electric motors, they are run at increasingly higher speeds, which exacerbates the issue with current ripple. Industry partners include BorgWarner, Toyota, GM and Garrett.

“We’re doing a fairly comprehensive analysis of all the potential approaches to resolve this issue—looking at it from the electric motor side, the power electronic side and the control side as well,” said Heath Hofmann, a U-M professor of electrical engineering and computer science, as well as marine engineering. 

A man stands to the right of a podium, dressed in brown slacks and a brown jacket, addressing an audience.
Heath Hofmann, a U-M professor of electrical engineering and computer science, as well as marine engineering, speaks during the EV Center Symposium April 2, outlining research efforts to reduce fluctuations, or ripples, in lithium ion battery AC output. Photo: Brenda Ahearn, Michigan Engineering.
  • Charging and discharging lithium ion batteries, one particle at a time. Both electrodes of an EV battery are composed of a billion micro-sized particles, and researchers want to unlock how those individual particles charge and discharge. This foundational knowledge could lead to better energy density and performance. Industry partners include Mercedes-Benz, LG Energy Solutions, BorgWarner, Thermo Fisher Scientific and Voltaiq.

“We use what is called a micro electric array, a tool you normally see in neurosciences,” said Yiyang Li, a U-M assistant professor of materials science and engineering. “We can put individual particles onto these micro fabricated electrodes.”

A man dressed in a blue blazer and shirt looks out at the audience he's addressing while holding a remorse control in his left hand for advancing his visual presentation.
U-M’s Yiyang Li, a U-M assistant professor of materials science and engineering, discusses research into how individual electrode particles charge and discharge, providing insight into how faster charging can be achieved. Photo: Brenda Ahearn, Michigan Engineering.

Researchers have seen how lithium from the battery’s electrolyte can penetrate individual particles through cracks. Those cracks allow for faster charge and discharge rates.

“What we’ve found is that eliminating cracks will probably make a battery’s life cycle better,” Li said, “but preclude the battery from fast charge or discharge.”

Beyond answering fundamental questions, the EV Center aims to help ideas move from the lab to the marketplace. During the symposium’s second day, director Alan Taub announced $1 million in new seeding funds for EV technology concepts that show academic promise but need more research to demonstrate their feasibility, available to scientists and engineers on all three U-M campuses.

A man wearing dark slacks, a collared shirt and jacket walks on stage while demonstrating with his hands and addressing a crowd.
Alan Taub, director of the University of Michigan’s Electric Vehicle Center, welcomes representatives from industry, academia and government to the department’s first symposium, hosted on North Campus April 1 and 2. Photo: Brenda Ahearn, Michigan Engineering.

“One thing universities do very well is leading startups,” he said. “It’s time to take a look at technologies that are really at the infant stage—I’m talking about readiness level zero to one.”

Proposals will be considered in eight areas: batteries, electric machines and drives, thermal management, vehicle/component end-of-life, electric infrastructure and charging equipment, data collection, modelling and analysis, raw materials and supply chain, and lightweighting.

Taub said there will be four to six awards made, with a $150,000 max per project. 

The seeding program parallels efforts already underway at U-M through the Michigan Translational Research and Commercialization (MTRAC) program—an effort supporting faculty-led technology commercialization efforts at public universities in the state.

“This is what has to happen, the research and development around these batteries, so they can be more affordable, they can be lighter, more energy dense,” said speaker Terry Woychowski, president of Caresoft Global. “All of these things have to happen.”